- Beaver Falls, PA
- 74,000 SF
- Products Used:
Purpose: Office, manufacturing, assembly, laboratory, kitchen and conference spaces
Maximum Wall Height: 12 feet
Panel Depth: 8 inches
Wall Type: Non-load bearing exterior
Owner: StartingGate Proving Grounds
Architect: DRS Architects
Contractor: Rycon Construction, Inc.
The challenge for StartingGate was to build a new structure on a tight budget and with high-performance materials, especially those that achieved energy efficiency to keep costs low. The design/build team – DRS Architects of Pittsburgh and Rycon Construction, Inc. of Beaver Falls – were asked to produce a building with LEED® energy efficiency standards in mind. That’s where the SYNTHEON® ACCEL-E® Steel Thermal Efficient Panel wall system comes in.
ACCEL-E provided the solution for both the design objectives and cost considerations, and were specified as part of the building envelope for the entire new structure. “The ACCEL-E panels turned out to be fantastic for us,” says Campbell. “We could not believe how quick and easy the installation went. ACCEL-E gives us a tremendous insulation material and we saved a lot of money in labor. That was a big draw.”
"StartingGate is in the business of helping businesses," says Doug Campbell, the executive director for a business incubator in Beaver Falls, PA. StartingGate provides start-ups with small business technical assistance programs, as well as a physical space to launch their new venture. The organization assists entrepreneurs, new business start-ups, and existing businesses looking to expand.
Campbell, who has been with the organization since 2005, says he realized several years ago that more space was needed to meet the growing demand. Initially, StartingGate was helping 11 companies in a 30,000-square-foot building. The new facility, called StartingGate Proving Grounds, accommodates 15-20 companies by more than doubling the facility size to 74,000 square feet.
In addition, each tenant suite can be tailored for individual use and can range in size from a single 360 square foot office to a 10,000 square foot suite for manufacturing, research, assembly, laboratory space, or other uses.
ACCEL-E overcomes many common causes of poor energy efficiency by fusing specially designed steel studs and expanded polystyrene (EPS) insulation together into a single continuous panel system. This eliminates air gaps and irregularities that can greatly diminish the performance of conventional framing and insulation. Slots in the framing members allow insulation to adhere through the steel, which further reduces thermal bridging and heat transference, blocks air intrusion, and adds thermal resistance. As a result, the ACCEL-E panels offer tested insulating values that far surpass traditional framing, sheathing and batt wall assemblies. For its recycled content, minimized waste, and energy performance, ACCEL-E contributes points to as many as four LEED categories.
“The ACCEL-E wall system provides us with an effective R-factor of 17,” Campbell says. “Our tenants consider energy management crucial to their success. We needed a building that keeps energy costs low, which contributes to greater control of production standards, especially for manufacturers.”